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Which industries or fields widely use polyurethane elastomer CPU?

Polyurethane elastomers (CPU), with their customizable properties—including adjustable hardness, excellent wear resistance, impact resistance, oil resistance, and weatherability—have become widely adopted across numerous industrial and civil applications. They are especially indispensable in scenarios that demand a combination of “elasticity + strength + environmental durability.”

Thanks to its customizable properties—such as adjustable hardness, excellent wear resistance, impact resistance, and resistance to oil and weathering—polyurethane elastomers (CPU) have become widely adopted across numerous industrial and civil applications. They are especially indispensable in scenarios that demand a combination of “elasticity + strength + environmental durability.” Below are the core industries and specific application scenarios where CPU is most extensively used, accompanied by explanations that link material characteristics with practical applications:

I. Industrial Manufacturing and Mechanical Engineering (Core Application Areas)

1. Mining and Metallurgical Industry

Core requirements: wear resistance, impact resistance, and moisture resistance (in certain operating conditions).

Typical applications:

Vibration screen plates and mesh: Replacing traditional metal/rubber screen plates, these offer 3-5 times improved wear resistance, reduce ore blockages, and are suitable for the separation of coal, iron ore, and sand & gravel.

Ball mill liners and grinding media: Reduce equipment wear and noise, enhance grinding efficiency, and are used in mineral crushing processes.

Conveyor belt lining and roller rubber covering: Enhance the conveyor belt’s tear resistance and anti-slip performance, extend its service life, and make it suitable for high-intensity conveying applications in mining environments.

Material Selection: Polyether-based CPU (moisture- and hydrolysis-resistant) is preferred, with a Shore A hardness of 85–95.

2. General Machinery and Equipment

Core requirements: sealing, shock absorption, wear resistance, oil resistance

Typical applications:

Seals: Hydraulic system sealing rings, high-pressure oil pipe fittings, and cylinder piston seals that are resistant to high pressures (up to 30 MPa) and hydraulic oil corrosion, serving as a replacement for rubber seals.

Damping/Buffering Components: Machine tool foot pads, motor vibration-damping pads, and suspension bushings for the automotive industry—absorb vibrations, reduce noise, and balance elasticity with load-bearing capacity.

Wear-resistant components: gears, bushings, and rollers (such as conveyor line rollers) feature excellent self-lubricating properties, reducing equipment friction and wear.

Material selection: Polyether-based (oil-resistant) or polycarbonate-based (balancing elasticity and wear resistance), Shore A hardness 70-D60.

II. Transportation Industry

1. Automobile manufacturing (the civilian sector with the largest usage)

Core requirements: shock absorption, sealing, high- and low-temperature resistance, lightweight design

Typical applications:

Damping System: Engine mounts, chassis damping bushings, and shock absorber buffer blocks absorb road impacts and engine vibrations, enhancing driving comfort.

Sealing and Protection: Window guide channels, door seals, and fuel line sleeves—resistant to high and low temperatures (-40℃~120℃) and aging, suitable for automotive outdoor use environments.

Interior and Functional Components: Steering wheel cover and soft-touch armrests for seats, offering a comfortable feel and excellent resistance to wear and stains; tire studs for improved traction and snow-tire tread blocks (enhancing grip).

Material selection: Polyether-based (weather-resistant and hydrolysis-resistant) + aliphatic isocyanate (yellowing-resistant), Shore A hardness 50–80.

2. Rail Transit and Aerospace

Core requirements: high strength, impact resistance, aging resistance, lightweight.

Typical applications:

Rail transit: rail vibration-damping pads, car body seals, and brake friction pads—designed to withstand high-frequency vibrations and outdoor weather conditions, ensuring driving safety.

Aerospace: Aircraft landing gear shock absorbers, missile nose cones, spacecraft seals—lightweight (density 1.1–1.3 g/cm³) and impact-resistant, replacing metal materials to reduce energy consumption.

Material Selection: High-end polyether-based (resistant to extreme environments) + multi-functional crosslinking formulation, Shore hardness D50–D80.

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